Advanced Automatic Compact Busduct Production Line
The semi-automatic busbar production line is designed for high efficiency, featuring automatic clamping from left to right and down to up, making drilling and riveting processes more convenient.
Key Advantages
- Flexible Compatibility: Suitable for busbars with a width ranging from 74.5mm to 350mm.
- Advanced Control: The electrical control system allows for both simultaneous and separate clamping.
- Cost-Effective: Increases working efficiency, decreases labor costs, and significantly reduces the NG (No-Good) rate.
- Environmentally Friendly: Clamping is powered by an air compressor (5-8MPA), which only consumes energy during operation, avoiding the electrical consumption associated with hydraulic oil systems.
Technical Specifications
| Busbar structure | Four-piece |
| Busbar height | H=113~650mm |
| Busbar length | 1.2~6m |
| Connection structure | Riveting without hole |
| Nos Of riveting machine | More than 1 set |
| Housing dimension | L15~20m*3m |
| Control mode | Manual riveting, automatic reversal |
| Nos of swing-table | 2~6 pieces |
| Nos of up-down clamping fixtures | 3~4 pieces |
| Voltage | 380/400V AC 50/60Hz |
| Power | 5kW |
| Air source | 0.6MPa |
Frequently Asked Questions
1. How does the semi-automatic busbar line improve production efficiency?
The system automates clamping and positioning, reducing manual handling, decreasing labor dependency, and ensuring higher precision compared to manual assembly.
2. What is the advantage of using specialized busbar machines over "three-in-one" machines?
Dedicated machines provide one-time forming precision. Multi-procedure "three-in-one" machines often lack accuracy, which can lead to phase distance issues and potential short circuits.
3. Is the automatic wrapping process better than manual wrapping?
Yes. Automated mylar/polyester film forming ensures consistent quality. Manual wrapping often varies based on worker experience, potentially leaving gaps that could cause electrical shorts.
4. What busbar sizes are compatible with this production line?
The line is flexibly compatible, specifically designed to handle busbars with widths ranging from 74.5mm to 350mm.
5. How does the pneumatic clamping system save energy?
Unlike oil-pressure systems that require continuous power, this pneumatic system (5-8MPA) only consumes air and energy during the actual clamping operation.