(1) Hydrogenation: After PH adjustment, the qualified material is sent to the reactor with aid of high pressure H2. By the reaction with catalyst, the material will be converted to the crude sorbitol. Then the material is sent to the flash tank for cooling. And then it will be sent to the sedimentation tank.
(2) Sedimentation and filtration: After sedimentation tank, the catalyst is separated from the crude sorbitol, then recycled and reuse. The material is sent to the next section after filtration.
(3) Decoloring and filtration: The crude sorbitol is sent to the decoloring tank for decoloring with active carbon input. After that the AC will be removed by the filter, and the sorbitol will be sent to the next section.
(4) Ion exchange: Tiny foreign items and bad odor is removed via ion exchanger. By this way, the material will be turned to be qualified.
(5) Evaporation: The qualified sorbitol is totally cleaned through safety filter, then it is sent to evaporator for concentrating to reach the required DS as final product.
Multiple-effect film-falling evaporator concentrates the solution by means of vaporizing the thin solution through film-falling principle. It introduces continuous production and it features in high concentration ratio, large viscosity scope, good heat-transferring effect, large processing capacity, etc. It can be combined into double, triple, quadruple, or quintuple-effect evaporating system on the basis of different materials characteristics.
This filter press is a kind of intermittent pressure-adding percolation equipment which can be used for almost all kinds of solid-liquid separation. It features advanced structure design, easy operation, simple maintenance, and high efficiency. Suitable for industries such as chemical engineering, medicine, and foodstuff.
Frequently Asked Questions (FAQ)
1. What is the primary use of this Sorbitol plant?
This plant is designed for the automated, high-efficiency production of VC-grade Sorbitol, suitable for pharmaceutical and food-grade applications.
2. Is the production process fully automatic?
Yes, the plant utilizes integrated machinery including automated hydrogenation, filtration, and multi-effect evaporation for a continuous production flow.
3. What is the advantage of the multi-effect film-falling evaporator?
It provides a high concentration ratio, excellent heat-transfer efficiency, and significant energy savings by reusing waste steam from the process.
4. How is the quality of the final Sorbitol maintained?
Quality is maintained through multi-stage processing, including precise ion exchange to remove odors and impurities, followed by safety filtration.
5. Can the equipment be customized to specific production needs?
Yes, the evaporating systems can be configured into double, triple, quadruple, or quintuple-effect systems based on specific material characteristics and desired capacity.
6. What materials are used for the filter plates in the filter press?
We offer various options including plastic, rubber, enhanced polypropylene, stainless steel, and cast iron, depending on the chemical requirements of your suspension.